Concrete production has progressed from the days of crushed and burnt limestone. Early civilizations made houses of a basic combination of mud materials. Materials like broken stone, sand, and water. It has now grown into a sophisticated business. This business accounts for around 10% of the US domestic gross national product. Today's materials have complex chemistry for bonding and strength.
The modern concrete business has evolved into a diverse range of concrete kinds. From plain to reinforced concretes with incorporated steel bars as well as rods. While ingenuity has enabled humanity to construct magnificent buildings. In construction, like the Hoover Dam, over bridge long-standing safety issues and concerns are unavoidable.
Best Concrete Mixer Company in India
Ajax is one of the most well-known concrete mixer brands. The company established the Ajax Fiori Mixer brand. They shake hands with one of India's leading construction equipment manufacturers. It is the first company to manufacture self-loading concrete mixers. The company forms a relationship with Fiori SPA. It is one of Italy's largest concrete businesses.
Find Ajax Concrete Mixer Dealers in India: AJAX Engineering Dealer Locator
Concrete Making Process
The concrete manufacturing process has a complete process of many parts. Concrete mix is ready-made and available instead of mixing on the project site. Concrete is mixed, transported, and delivered to a building site. This concrete mix is useful in construction. To create various constructions such as a column, beam, slab, and so on.
We created a basic explanation of the concrete manufacturing process. Below is a list of potential safety hazards and protective equipment to consider. The following are the major steps of the concrete manufacturing process:
- Batching
- Mixing
- Transporting
- Placing
- compacting
- Curing
Let’s get through the step by step process of concrete making in detail:
1. Batching
It is the most important aspect of the concrete production process. Batching is the measurement of components required. Measurement of aggregates, cement, and water required to prepare various grades of concrete.
There are two methods. The first is volume batching, and the second is weight batching.
- Volume batching involves combining ingredients by volume.
- The self-weight ratio of materials is useful for weight batching. It contains ratios based on standard codes.
M10, M20, M25, and M30 are some of the many concrete grades. You can find the Ajax Batching plant in India here: Ajax Concrete Batching Plants.
2. Mixing
The concrete mixing machine is capable of producing high-quality concrete. The purpose of mixing is to create high-quality concrete. A separate paste mix depicts cement and water. It is mixed into a paste before. Combine this paste into aggregates. This increases the concrete's compressive strength.
The paste has a water-cement ratio of 0.30 to 0.45 by mass in a high-speed, shear-type mixer. The aggregates mix also with premix paste. In a revolving concrete mixing device, a complete mix takes place. The worker completes the remaining batch of water and the final mix.
3. Transporting
Concrete transportation necessitates extreme caution. The concrete is made available to the job site after mixing. The mixing carries near the building site. Using a bucket, ropeway, or belt conveyor, concrete reaches the construct. Modern construction use ready mix conveyor trucks. Concrete transfer via conveyor truck is subject to time constraints. Trucks delivering concrete arrive at the building site early.
4. Placing
A proper place is necessary to place the concrete. To achieve the best efficiency, it places without segregation. It is not advisable to pour the concrete higher than 1.5 meters. The separation of aggregates and cement paste occurs as the height of concrete pouring rises.
It affects concrete segregation and honeycombing. Concrete laying machinery is useful in modern construction. Concrete pumps and boom lifts are among the equipment. Concrete pumps are standard pumps having joints. Joints that are connectable and disconnected as needed.
Concrete pumps with moving arms, popular as boom lifts. A concrete spot must be at heights. Corners with the aid of a moveable arm, which is difficult with a standard pump. You must choose a place for concrete foundations of walls and columns. The place should be below the ground level and remove all loose dirt, tree roots, and other debris before. Before you pour the concrete into the foundation, removing dirt is necessary.
You may like to read: Top 10 Best Cement Companies and Their Dealers in India
5. Compacting
A worker lays and compacts the concrete after it arrives at the site. These two procedures take place simultaneously. The decision is optional in attaining these aims. Whether to use chutes or buggies is a choice. Placement and compaction speeds should be identical. The latter is commonly done using internal or external vibrators.
A poker houses a motor-driven shaft in an internal vibrator. Controlled vibration occurs when the poker is kept in the concrete for compacting it. External vibrators are useful for precast. Thin in situ parts that are not appropriate for internal vibrators. Situ parts are not advisable due to their form or thickness.
6. Curing
Properly cured concrete has a higher strength. As well, while preventing cracking as the surface dries. To develop max strength, avoid freezing and warming concrete. Curing allows concrete to reach its max strength and hardness. It comes after the completely a layer of workers put the concrete. Curing concrete allows it to develop strength quickly. To reach max strength, the concrete demands a damp and humid atmosphere.
